Ƙirƙirar ƙwararriyar layin ƙera kettle lantarki yana buƙatar fiye da tarin injuna kawai{0}yana buƙatar tsarin haɗe-haɗe na kayan aiki na musamman da madaidaitan matakai. Ayyukan kowane bangare yana da mahimmanci don canza kayan aiki da kyau cikin inganci zuwa samfuran ƙayyadaddun ingancin{2}.
An goyi bayan shekaru 15 na gwaninta a cikin kettles na lantarki da kuma samar da kayan aiki don yin su, Davinci Machine yana ba da haske maras misaltuwa. Muna ba da cikakken jerin injuna don cikakken layin samarwa amma har ma da cikakkun bayanai na ingantaccen aikin aiki don tabbatar da nasarar shukar ku daga farko.
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Matakin samarwa |
Kayayyakin Amfani |
Maɓalli & Bayani |
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1. Blanking (Body Disc) |
80T latsa inji |
An yi amfani da shi don cirewar farko na jikin kettle. Wani babban latsa mai buga gear kuma ya mutu ya yanke bakin karfen coil zuwa madauwari. |
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Feeder ta atomatik + Scrap Reel |
Mai ciyarwa yana ɗora ƙarfin ƙarfe na ƙarfe, yayin da juzu'in juzu'i yana tattarawa ta atomatik kuma tana mayar da ragowar kayan kwarangwal bayan barewa don ingantaccen sake amfani da su. |
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CNC Servo Feeder |
Daidai ciyar da kwandon bakin karfe a cikin latsa 80T a cikin ma'auni masu ƙima, yana tabbatar da daidaito da daidaito ga kowane fanko. |
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2. Lankwasawa (Gegan Jiki) |
Injin Lankwasawa |
Lanƙwasa gefuna biyu na madauwari mara komai. Wannan yana haifar da flanges waɗanda ke da mahimmanci ga madaidaiciyar layin walda na gaba na gaba. |
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3. Welding (Body Seam) |
300L Madaidaicin Seam Welder + Argon Arc Welder |
Yana walda gefuna biyu masu lanƙwasa tare don samar da jikin kettle mai silinda. Argon baka walda yana tabbatar da ƙarfi, ƙwanƙwasa{1}, da tsaftataccen walda. |
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4. Fita & Zane |
Na'ura mai aiki da karfin ruwa Press |
Na'ura mai jujjuyawar da aka yi amfani da ita don ƙirƙirar matakai guda biyu tare da nau'ikan mutuwa daban-daban: Fitar ƙasa da zana jikin kettle zuwa ainihin siffar kofinsa. |
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5. Gyara & Samarwa |
Punch Press (raka'a 3) |
Yi daidaitattun ayyuka na sakandare: 1) Gyara gefen ƙasa lebur, 2) Yanke gefen saman zuwa tsayi, da 3) Ƙirƙirar babban lanƙwasa na jiki. |
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6. Goge (Jiki) |
Biyu{0}}Karshen Na'ura mai goge baki |
Yana goge saman jikin kettle na waje don cimma daidaito iri ɗaya ( madubi, goga, da sauransu). |
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Injin goge goge na ciki |
Yana goge saman ciki na jikin kettle don tabbatar da santsi da tsabta. |
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7. Tambari (Bayani) |
Punch Press (raka'a 2) |
Ana amfani da shi don naushi dalla-dalla fasali: 1) Alamar matakin ruwa, da 2) wuraren da aka ajiye ƙugiya don haɗa ɓangaren filastik. |
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8. Wuraren walda (Kasuwanci) |
Kettle Spout Spot Welder |
Wani nau'in walda mai yawa- wanda ke ci gaba da walda toka zuwa wurin da aka yiwa alama a jikin kettle. |
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Hooks Spot Welder |
Yana walda ƙananan ƙugiya na ƙarfe a jiki. Ana amfani da waɗannan ƙugiya daga baya don haɗa hannayen filastik da sauran abubuwan haɗin gwiwa. |
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9. Gefen Beading (Base Assembly) |
Kettle Jikin Edge Beading Machine |
Danna jikin kettle da farantin dumama wuri ɗaya sannan a mirgine gefuna don samar da lafiyayye da ɗigowa{0} Jikin kettle. |
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10. Majalisar Karshe |
Majalisar Mai Bayar da Wuta |
Layin jigilar kaya inda duk sauran abubuwan da suka rage na filastik (hannu, murfi, murfin tushe, canzawa) ana haɗe su zuwa jikin kettle mai goge da walda. |
Nasarar masana'antar kettle na lantarki ya wuce tarin injuna kawai; yana buƙatar goyon bayan fasaha da ƙwarewar samarwa. Daga naushi mai nauyin ton 80 zuwa gefen jujjuyawar jikin kettle da farantin dumama, kuma a ƙarshe zuwa layin taro, kowane yanki na kayan aiki shine hanyar haɗi mai mahimmanci a cikin wannan sarkar.
Zuba hannun jari a cikin jerin injunan da suka dace{0}}Ba da fifiko ga ƙarfi na 150- na'urorin injin hydraulic don ƙirƙira, da daidaiton da masu ba da abinci na CNC da na'urorin walda na musamman suka tabbatar-yana da mahimmanci don samun ingantaccen samarwa, ingantaccen ingancin samfur, kuma a ƙarshe, samfuran gasa. Fahimtar wannan cikakkiyar tafiyar aiki shine mataki na farko na tsara aikin masana'anta mai inganci da riba.
Tun daga 2012, mun taimaka wa abokan ciniki a Bangladesh, Indiya, Indonesia, Vietnam, Turkiyya, da Angola a Afirka don kafa ƙananan ayyukan ƙera kayan aiki sama da 20, gami da dafaffen shinkafa, kettles, da cikakken layin samarwa don abubuwan dumama. Za mu iya ba ku ilimin kayan aiki da fasaha na samarwa, yana taimaka muku wajen aiwatar da sabbin ayyuka da kyau. Idan kuna son ƙarin koyo game da kafa injin kettle na lantarki, da fatan za a tuntuɓe mu.
