Saurin Bayyani na Ƙa'idodin Brazing: Me yasa Babban -Yawaita Induction Brazing Ya Dogara?
Kafin mu tattauna zaɓin wurin aiki, bari mu ɗan yi bitar ƙa'idar aiki ta brazing.
Brazing wani tsari ne da ke amfani da narkakkar solder (electrode ko waya) don haɗa kayan tushe biyu ko fiye zuwa cikin raka'a ɗaya ƙarƙashin matsanancin zafin jiki ko matsa lamba. Babban{1}}kayan shigar da brazing na mitoci suna amfani da zafi da aka haifar ta hanyar mitar halin yanzu don sauri da kuma daidaita wurin walda.
Misali Aikace-aikacen: A cikin tukunyar bakin karfe, farantin aluminium ko kayan dumama aluminum don rarraba zafi yana haɗi zuwa jikin tukunya a mataki ɗaya. Ƙarƙashin matsin lamba, dumama shigar da ke samun haɗin gwiwa mai ƙarfi, hatimi.
Wannan tsari yana fasalta saurin dumama, ƙaramin zafi{0} da abin ya shafa, da dacewa don samarwa da yawa, yana mai da shi zaɓi na zinari ga masana'antar kera kayan gida.
Teburin Kwatanta: 2-Tasha vs 3-Tasha vs 4-Tasha vs 6-Tasha
Babban - Kwatancen Tashar Brazing Machine Mai Yawaita
| Factor Comparison | ⚙️ 2-Tasha | 🔧 3-Tasha | 🏭 4-Tasha | 🚀 6-Tasha |
|---|---|---|---|---|
| Nagarta ta Musamman | Ƙananan (~1-2 inji mai kwakwalwa/min) |
Matsakaici (~ 3 inji mai kwakwalwa/min, 20s/pc) |
Matsakaici{0}Maɗaukaki (30% -50% sama da tasha 3) |
Babban (2-4 inji mai kwakwalwa/min, mai aiki daya) |
| Gudun Tsari Na Musamman | Brazing → Loading/Unloading | Load → Braze → Sanyi | Preheat → Braze → Riƙe → Load/Caukewa | Preheat → Zafi → Rike → Cool → Cool → Load/Upload |
| Ingancin Ingancin | Gaskiya (Ba a riƙe, haɗarin naƙasa) |
Yayi kyau (Ya dace da daidaitattun buƙatun) |
Yayi kyau (Rike yana rage damuwa) |
Madalla (Rike + sanyaya dual, ƙaramin danniya) |
| Siffofin Kanfigareshan | Samar da wutar lantarki guda ɗaya, mai sauƙi | Samar da wutar lantarki guda ɗaya, mai sassauƙa | Daidaitaccen wutar lantarki guda ɗaya, m | Premium: 70KW wutar lantarki dual, auto{1}}matsawa, zafin zafi/rabewar zafi |
| Aiki | 1 mai aiki, mai sauƙi | 1 afareta, mai sauƙin sassauƙa | 1 ma'aikaci, wasu suna tafiya | 1 mai aiki, kafaffen tasha, ƙarancin ƙarfin aiki |
| Mutu Canza Sauƙi | Mai sauƙi, sauri | Mai sauqi qwarai | Matsakaici, yana buƙatar daidaitawa | PLC + allon taɓawa, saurin mutuwa canji |
| 24/7 Ci gaba da Aiki | Bai dace ba | Dan kadan mai yiwuwa | Ee | An tsara don samar da taro, babban kwanciyar hankali |
Jagoran Zaɓin Saurin don Abokan ciniki
Yi amfani da wannan jagorar mai sauƙi a ƙasan teburin kwatanta don taimakawa abokan ciniki yin yanke shawara cikin sauri:
| Babban Bukatar Abokin Ciniki | Tashar da aka Shawarta | Me yasa? (Jumlami Daya) |
|---|---|---|
| Kawai farawa, m kasafin kuɗi | 2-Tasha | Mafi ƙanƙantar shingen shigarwa - farawa, sannan haɓakawa daga baya. |
| Daraja don kuɗi, matsakaicin tsari masu girma dabam | 3-Tasha | 20 seconds kowane yanki - ingantaccen isa kuma mai araha. Hanyar - don zaɓar don ƙananan masana'antu da yawa. |
| Mahimman al'amurra, mafi girman girma | 4-Tasha | Yana ƙara tashar "riƙewar matsi" - ƙarancin lalacewa, mafi daidaiton inganci. |
| Samar da taro, matsakaicin inganci & ƙarancin kuzari | 6-Tasha | Zabi na ƙarshe. Mafi girman farashi na gaba, amma -aikin mai aiki ɗaya, atomatik{2}}canza wutar lantarki yana adana wutar lantarki, kuma iyawar 24/7 na nufin mafi ƙarancin dogon lokaci{5}} jimlar farashi. Yana biyan kansa a cikin watanni 6-12. |
| Haɗaɗɗa mai girma-, canje-canjen mutuwa akai-akai | 6-Tasha | PLC + kula da allon taɓawa yana ba da canjin mutuwa mafi sauri - manufa don layin samfuri daban-daban. |
Takaitawa: Ba "Mafi Kyau" - Kawai "Mafi Dace"
2-Tasha: Zaɓin matakin-shigarwa, manufa don samarwa gwaji
3-Tasha: Mafi kyawun ƙimar kuɗi, dacewa da matsakaicin batches
4-Tasha: Tabo mai dadi tsakanin inganci da inganci
6-Tasha: Mafi kyawun zaɓi don samarwa mai girma
Shawarar jumla ɗaya -: Idan fitowar ku na wata-wata ya gaza guda 5,000, injin tasha 3 ya wadatar. Idan ya wuce guda 20,000 a kowane wata, tafi kai tsaye zuwa injin tashar tashar 6 - ajiyar wutar lantarki da ƙarin fitarwa zai rufe bambancin farashin a cikin rabin shekara.
